January 27, 2018

Infrastructure

  • 1500 square meter plot at Sector 07, Plot No -12
    SIIDCUL, Pantnagar
  • Shed Area 4000 square feet
  • Office and other construction 1000 square feet
  • Electricity Load – 75 KW (U.P.C.L)
  • Backup power – 62.5KVA Generator (CUMMINS)
  • Water- Available
  • Transportation- Easily Available
  • O.E.Ms like TATA MOTORS, ASHOK LEYLAND, BAJAJ AUTO,
    MAHINDRA TRACTORS with in two kilometers.

 

PRODUCTIONS:

  • ZINC ALUMINIUM Flake coatings are eco-friendly, non-polluting, non-electrolytically applied coatings, which
    provide good protection against corrosion.These coatings consist of a mixture of zinc and aluminum flakes, which are bonded together by an inorganic matrix which is capable to withstand more than 1000hrs Salt Spray
    Test.
  • Dacrotizing: Zinc Aluminium Flake in Chrome matrix.
  • Heat Resistance Aluminum paint.
  • Capacity: 300 Tons per month on dual coat basis.
  • Chemical: In Technical Collaboration with M/S. Nippo Dacro Shamrock Co. Ltd, Japan, through their Indian Arm M/S. Grauer & Weil (I) Limited.

 

AUTOMATIC DEGREASING LINE:

PP BARREL TYPE AUTOMATIC 5 TANK PROCESS LINE WITH TRANSPORTER WITH OIL SKIMMER AND HEATING.

 

MACHINES

 

  1. DIPSPIN: ACCUMEC make AUM 18T CJ (Tilt with Cooling Jacket)

 

TECHNICAL SPECIFICATION:

BASKET 18inch diameter with a bottom drop.
PLC PLC based Programmable Dip/Spin/Tilt cycle with HMI.
Payload 50 Kilos. Maximum
Max. Spin RPM 600. Spin at low RPM-30. Spin at Tilt 50 RPM Max. Spin in both directions.
Tilt Tilt at Spin Position only in one direction to 60 Degrees Approx.
Drum Stainless Steel paint Drum with insulated chiller jacket &FHP stirrer motor.
Motor Direct Drive with 4.4Kw TECO make AC SERVO motor
PLC PLC based Programmable Dip/Spin & Tilt cycle with – Omron/Delta or Equivalent make.
HMI Omron/Delta or Equivalent make.
TPC TPC makes Pneumatics and controls and BCH Panel Box.

2. DRYING OVEN: N.S.W make tunnel type Gas Fired Conveyor Oven. LPG Fired with temperature range up to 150ºC in preheating zone and 350ºC in curing zone.

 

TECHNICAL SPECIFICATION:

Heating Gas
Type of Heating Indirect
Belt Width 1000 mm wide
Length of with charging table 1500 mm
Length of Preheating zone 1000 mm
Length of Covered Tunnel Section 9500 mm
Length of Discharge table 2500 mm
Total Length (Overall) 13500 mm
Height of Belt from Ground 820+50 mm
Tunnel Height 200 mm
Heating duct Assy. Inside/ Outside SS 202 / Outside M.S
Max Temperature 350 Degree Celsius

 

3. LPG MANIFOLD SYSTEM: Energy Source to Oven with Capacity.

 

4. SHOT BLAST: ABRABLAST makes airless shot blasting machine Tumblast type.

 

TECHNICAL SPECIFICATION:

DESCRIPTION ATB- 20” X 27”
Tumbler Size 20” X 27”
Turbines Bi-Direction Direct Driven
Number of Blast Wheel 1
Number of Blades 6
Size of Blast Wheel 12.5 / 2.5 inches
H.P. of Blast Wheel 7.5
R.P.M. of Blast Wheel 2800
Abrasive Flow
Approx. shots flow rate 5 Tons / Wheel / Hour
Shot Velocity 50 – 55 Mtrs. / Sec
Shot Consumption 0.15 Kg / Wheel / Hour / HP
Initial Charge os Shots (Buyer’s Scope) 500 Kgs
Recovery System
Drive for Bucket Elevator (HP) 1
Job Tumbling System
Type of Tumbler Rubber Conveyor Belt Type
Tumbler Motor Capacity (HP) 1
Charging Capacity in KGs 80 Kgs. / 2 Cubic Feet
Filter Systems
Type of Dust Collector Fabric
Fan (HP) 3
Number of Bags 24
Dust Collector CFM 1200
Bag Cleaning Manual Shaking
Machine Dimensions Refer Drg.
TOTAL POWER REQUIRED 12.5 HP

 

Effluent Treatment Plant: Capacity 2Klt per day

PLC SHOT BLAST                     PLC DIP SPIN                      PLC DEGREASING LINE                  PLC OVEN

 

AIR COMPRESSOR:

 

MODEL: ASK 28 T

Motor power – 18KW
Free air delivery – 101cfm
Air receiver – 1000L

 

QUALITY EQUIPMENTS:

SALT SPRAY TEST CHAMBER

PRESTO MAKE

 

 

WATER BATH DIGITAL PRESTO MAKE
(For Coating Weight Calculation)

 

HOT AIR OVEN: To Calculate Dry Weight Of Coating

ZAHN CUP FOR VISCOSITY
P.H. METER
HYDROMETER
DIGITAL THERMOMETER
LASER LIGHT TEMPERATURE METER

All chemical testing facilities available.
DT facilities also available in-house.

 

POWER BACKUP: 62.5 KVA Cumins Make Genset